Intelligent Pressure Plug-via Screen Printer

Product Description The whole machine is composed of a fully intelligent CCD system alignment section, a plugging section with a booster system, and a material retreating section. The left and right shuttle table moves the printed parts in series in the middle. Can meet high viscosity ink/resin plug hole.

Products Details

Product Performance

(1)Alignment method 1. The XXY alignment platform of the front monolithic section is equipped with 4 CCD lenses to immediately capture and feed back the target (or hole position) image on the substrate to the control system to compare the position. If the position is deviated, notify the X/Y/Y servo drive. The system starts up immediately, moves the alignment table (together with its upper substrate) to the exact position, and completes the alignment. 2. After the alignment is completed, the left and right conveyor table hooks fix the substrate on the conveyor table, and then bring the substrate to the printing section (2) Plug-via section 1. The printing section adopts a stable top-level four-column screen printing head, equipped with a variety of uniquely designed precision movement and adjustment mechanisms, running smoothly and quietly, and positioning accurately: — Printing head: reducer motor with encoder digital control, linear guide, single scraper and other 4 printing modes, manual scraper / ink-covering knife depth, rotation angle, tilt angle adjustment. — Screen X/Y/Z fine-tuning: precise and smooth double-frame design, fine-tuning knob display for amplitude modulation, origin coordinate indication. — CNC screen lift: Servo motor cooperates with precision ball screw and synchronous gear rack and four-column synchronous lift, CNC height setting (printing position/standby position/washing position). 2. The printing alignment mechanism adopts a servo-driven plate alignment system, which is adjusted by approaching the zero-gap alignment table, and the alignment accuracy reaches the um level. (3) Discharge section 1. The discharge section is equipped with discharge conveying rollers to take the treadmill and bring it into the base plate, and bring it back to the conveyor. 2. The above design is based on the concept of "intelligent connection operation", and with the horizontal conveyors in the front and rear sections, the input manpower can be greatly reduced and the production capacity can be increased. (4)The self-locking function is set mechanically to ensure the stability and balance of the plug-VIA (5)High-viscosity ink/resin can be filled with one knife (6)Supporting pressurization system to maintain pressure balance, kg pressure 8-12kg

Hardware Configuration

Product performance

PLC: Mitsubishi Guide rail: THK Cylinder: AIRTAC Communication: MitsubishiTouch screen: weinview Synchronous belt:MEGADYNE Bearing: NSK Ball screw: TBI

Technical Parameter

(1)Alignment method 1. The XXY alignment platform of the front monolithic section is equipped with 4 CCD lenses to immediately capture and feed back the target (or hole position) image on the substrate to the control system to compare the position. If the position is deviated, notify the X/Y/Y servo drive. The system starts up immediately, moves the alignment table (together with its upper substrate) to the exact position, and completes the alignment. 2. After the alignment is completed, the left and right conveyor table hooks fix the substrate on the conveyor table, and then bring the substrate to the printing section (2) Plug-via section 1. The printing section adopts a stable top-level four-column screen printing head, equipped with a variety of uniquely designed precision movement and adjustment mechanisms, running smoothly and quietly, and positioning accurately: — Printing head: reducer motor with encoder digital control, linear guide, single scraper and other 4 printing modes, manual scraper / ink-covering knife depth, rotation angle, tilt angle adjustment. — Screen X/Y/Z fine-tuning: precise and smooth double-frame design, fine-tuning knob display for amplitude modulation, origin coordinate indication. — CNC screen lift: Servo motor cooperates with precision ball screw and synchronous gear rack and four-column synchronous lift, CNC height setting (printing position/standby position/washing position). 2. The printing alignment mechanism adopts a servo-driven plate alignment system, which is adjusted by approaching the zero-gap alignment table, and the alignment accuracy reaches the um level. (3) Discharge section 1. The discharge section is equipped with discharge conveying rollers to take the treadmill and bring it into the base plate, and bring it back to the conveyor. 2. The above design is based on the concept of "intelligent connection operation", and with the horizontal conveyors in the front and rear sections, the input manpower can be greatly reduced and the production capacity can be increased. (4)The self-locking function is set mechanically to ensure the stability and balance of the plug-VIA (5)High-viscosity ink/resin can be filled with one knife (6)Supporting pressurization system to maintain pressure balance, kg pressure 8-12kgMaximum processing size: 630 mm×730mm CCD alignment lens: 4 Minimum processing size: 350mm×400mm CCD resolution: 130 Board thickness range: 0.8 -4.0mm CCD resolution: 12um Printing speed: 30~300 mm/sec adjustableCCD working range: 300-720mm Maximum screen frame size: 1200×1100mm CCD effective field of view: 12*15mm Minimum screen frame size: 800×800mm CCD imaging target size: 1-3mm The smallest plug hole diameter: ≤ 0.20mm Available types of CCD targets: unlimitedCovering/scraping angle: ±15° Printing distance: 0~10 mm Scratch stroke: servo 0~900 mm adjustable Clearance from the board: 0~10mm Plug hole pad design: divided into three  Fine adjustment of screen frame: X, Y, θ±5mm Equipment power: 5.6/ KWH

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